WHEN ACCURACY AND SUCCESS MATTERS, CHOOSE FALCON MACHINING & FABRICATION
Falcon Machining & Fabrication has the ability for production of CNC milling, CNC turning, assembly, design for manufacturing and quick turn prototype machining to ensure accuracy and success.
Ultra Precision CNC Machining, our one stop Machine Shop solution. We perform true/continuously variable 4 Axis precision machining including contour work. Complex geometrical shapes and surfaces (i.e. Tauric Curvatures) generation is no problem for us.
Our manufacturing engineers and machinists are well versed in CNC Milling, Wire EDM, RAM/Plunge EDM, Precision CNC Turning, Grinding, Lapping and Fixture design. We thrive on challenging opportunities.
CNC Machining Specifications:
| Turning |
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| Machinery |
Nakamura Tome Super Turn 5 |
| Capacity |
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| Machine dimension less optional chip conveyor (LxWxD) |
F-11TA (3430 x 2100 x 2270 mm) |
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(135.00 in. x 82.7 in. x 89.4 in.) |
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F-10TF (3430 x 1930 x 2270 mm) |
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(135.0 in. x 76.0 in. x 89.4 in.) |
| Round collect capacity |
80mm (3.15 in.) |
| Chuck diameter |
12 in. (OP. 15 in.) |
| Swing over front doors |
670mm (26.37 in.) |
| Swing over slide covers |
780mm (30.71 in.) |
| Swing over bed |
860mm (33.86 in.) |
| Swing over saddle |
520mm (20.47 in.) |
| Max. Turning dia. |
Toolings limited 465mm (18.31 in.) |
| Max. Turning length |
550mm (21.65 in.) |
| Distance between man spindle nose and turret face |
Max. 800mm (31.50 in.) |
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Min. 210mm (8.27 in.) |
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| Milling Centre |
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| Machinery |
Darbert V-Tec 4 |
| Capacity |
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| Travel |
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| Longitudinal Travel (X) |
1020mm 40 in. |
| Cross Travel (Y) |
510mm 20 in. |
| Headstock (Z) |
635mm 25 in. |
| Spindle Nose to Table |
105mm-740mm 0.4 in. - 29 in. |
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| Table |
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| Length |
1220mm 48 in. |
| Center Distance |
160mm 6.29 in. |
| Max. Table Load |
800kg 1760 lbs |
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| Spindle |
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| Spindle Speeds |
30-7500rpm 30-10000rpm OP. |
| Transmission |
2 speed |
| Spindle Nose |
NT-40 Taper |
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| ATC |
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| Tool Holder |
BT40 |
| Tool Storage Capacity |
24 |
| Max Tool Ö x L |
Ö90mm x L300mm Ö3.5 in. x L12 in. |
| Tool Selection |
Bi-Direction |
| Base Space |
4000mm x 3000mm (160 in. x 120 in.) |
| Controller |
FANUC |
CAD/CAM
We offer true translation of our CAD drawings into our CAM system.
Please send us your .IGS or .DXF files. If you use AutoCAD, we would be able to use .DXF output files for manufacturing or .DWG files for review. We can also work with SolidWorks files. Please let us know your preferences and our manufacturing engineers would be happy to assist you.
If you have a project, which is difficult to translate onto paper and needs complex machining, we can offer you our expertise from CAD to CAM to micron accuracy CNC Work.
Wire EDM Machining
Wire EDM work is our specialty; particularly 4 Axis Wire EDM work.
Our Wire EDM Machining department has a positive pressure airflow system to maintain a room temperature within +/- 0.5 degrees during critical processes. The EDM Machining area is more like a clean room, than a machine shop. Of course, it is our experienced workforce, which makes the otherwise impossible possible by extending these highly accurate EDM machines past the limits of the manufacturer’s tolerances. If you are looking for some one to make the “almost impossible to make” component with EDM Machining, we would appreciate an opportunity to discuss your needs. In order to achieve micron tolerances, we limit our EDM work envelop to : X:12 in., Y:9 in., Z:10 in..
If you need truly close tolerances, it truly is what we do best. To find out about the EDM Machining services offered, please contact us.
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